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Director of Quality

Department: Overhead/Front Office
Location: Livonia, MI

MUST BE A CITIZEN OF THE U.S.

About Delta Gear

Delta Precision is a precision manufacturing leader specializing in high accuracy gears, shafts, splines, carriers, housings, gauges, master gears, and gearbox assemblies. As an AS9100 and ISO9001 certified facility, we serve aerospace, defense, and high performance industries. Our NADCAP approved nondestructive testing capabilities, including Magnetic Particle Inspection (MPI) and Nital Etch, ensure the highest levels of quality assurance.

At Delta Precision, we are committed to operational excellence through Lean methodologies, continuous improvement, and advanced manufacturing processes. We seek a dynamic, hands on Director of Quality who is a transformational change agent, capable of leading from the front, driving employee engagement, and fostering a collaborative work culture that inspires innovation, accountability, and performance.

Position Summary

The Director of Quality is a hands on leader who will drive manufacturing performance, efficiency, and growth across two facilities. This role requires an energetic change agent who thrives in high performance environments, builds strong cross functional relationships, and leads by example to instill a culture of continuous improvement, teamwork, and accountability.

A deep technical understanding of advanced manufacturing processes—including CNC machining, grinding, and metrology—is essential. The Director must ensure precision, repeatability, and efficiency in operations while implementing best practices in process control, quality assurance, and automation.

Key Responsibilities Quality Leadership & Change Management

  • Serve as a hands on leader and change agent, driving a culture of quality, accountability, and continuous improvement.
  • Develop and execute strategic quality initiatives that align with Delta Gear’s business objectives, customer requirements, and regulatory compliance.
  • Foster a collaborative work environment that encourages cross functional teamwork, open communication, and proactive problem solving.
  • Coach, mentor, and develop the quality team to enhance technical skills and leadership capabilities.
  • Lead change management initiatives that support quality system enhancements, process standardization, and workforce engagement.
  • Quality Management System (QMS) & Compliance, Oversee and maintain AS9100 and ISO9001 certification requirements, ensuring adherence to industry best practices and regulatory guidelines.
  • Manage NADCAP approved nondestructive testing processes, including Magnetic Particle Inspection (MPI) and Nital Etch, ensuring compliance and operational effectiveness.
  • Monitor and integrate external standards (customer, regulatory, and industry) into internal quality systems.
  • Develop and maintain auditing programs for internal, supplier, and customer audits, ensuring full compliance with AS9100, ISO9001, and NADCAP.
  • Ensure adherence to FAI (First Article Inspection), PPAP (Production Part Approval Process), and APQP methodologies to drive robust process validation.

Manufacturing Process & Technical Expertise

  • Lead quality control processes across CNC machining, grinding, metrology, and assembly operations to ensure precision, repeatability, and defect prevention.
  • Oversee process control systems, including real time metrology, in process inspection, and on floor Coordinate Measuring Machine (CMM) integration.
  • Champion SPC (Statistical Process Control) methodologies to drive data driven decision making.
  • Support concurrent engineering efforts by participating in design development projects, ensuring manufacturability and quality by design principles.
  • Develop and maintain supplier quality management programs, establishing performance metrics, audits, and corrective action plans.

Continuous Improvement & Problem Solving

  • Implement Lean Six Sigma methodologies to reduce waste, drive process efficiencies, and enhance product quality.
  • Lead root cause analysis (RCA) and structured problem solving efforts, such as A3 problem solving, 8D, and DMAIC methodologies.
  • Establish and monitor key quality metrics (PPM, FPY, DPMO, and COPQ) to drive continuous improvement and operational excellence.
  • Initiate and oversee quality improvement projects, including Kaizen events and process standardization initiatives.

Customer & Supplier Engagement

  • Serve as the primary quality liaison with customers and suppliers, ensuring quality expectations, issue resolution, and continuous feedback loops.
  • Analyze customer product specifications to establish efficient, cost effective quality control measures that support manufacturability and performance reliability.
  • Develop and maintain supplier quality agreements, ensuring alignment with Delta Gear’s quality and delivery standards.

Employee Engagement & Workforce Development

  • Train and educate employees on quality management system (QMS) principles, problem solving techniques, and defect prevention methods.
  • Develop and implement training programs to enhance quality awareness at all levels of the organization.
  • Ensure and support a rapid deployment and use of the (LMS), Learning Management System.
  • Champion a Quality First mindset, ensuring that every employee understands their impact on product quality.
  • Establish a cross training matrix to enhance team versatility and operational agility.

Qualifications & Experience

  • Bachelor’s degree in Mechanical Engineering, Manufacturing, Operations Management, or a related field (Master’s preferred).
  • 10+ years of progressive quality leadership experience in manufacturing, preferably within aerospace, defense, or precision machining.
  • Expert knowledge of AS9100, ISO9001, NADCAP, and advanced quality methodologies.
  • Lean Six Sigma Black Belt required.
  • Strong expertise in CNC machining, grinding, metrology, and process validation techniques.
  • Proven ability to lead and implement quality system improvements that drive efficiency, cost savings, and compliance.
  • Experience in PPAP, APQP, SPC, and problem solving methodologies (8D, DMAIC, A3, etc.).
  • Strong leadership and communication skills, with the ability to engage employees at all levels.

Work Environment & Physical Demands

  • This role operates in both an office and factory setting, with exposure to machinery, noise, dust, and airborne particles.
  • The position requires frequent standing, walking, reaching, and handling equipment.
  • Ability to lift 20 lbs. occasionally.

Position Type & Work Schedule

  • Full time position, Monday-Friday, 7:00 AM – 5:30 PM.
  • Occasional evening and weekend work may be required.

Travel

  • Primarily local travel with occasional out of area and overnight travel.

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